A chemical enterprise in Baotou, Inner Mongolia, faced multiple challenges in the packing powder conveying process: traditional mechanical conveying methods suffered from dust leakage, high material loss, frequent equipment blockages, and low manual operation efficiency, making it difficult to meet the demands of continuous production. To address these pain points, Head Powder customized a pneumatic conveying system that enables automated and clean transfer of powder materials through sealed pipelines, improving production stability and environmental protection.

Customer pain points and solutions

The company's original conveying method relied on bucket hoists and screw conveyors, which produced excessive dust concentrations during operation, causing not only material waste but also worsening the workshop environment and threatening workers' health. At the same time, equipment is prone to shutdown for cleaning due to packing powder adhesion, resulting in high maintenance costs and affecting overall production capacity. Head Powder has introduced pneumatic conveying technology, using the principle of positive pressure dense phase conveying. Materials flow at low speed and high concentration within the sealed pipeline, preventing dust from spilling out at the source. An intelligent control system enables fully automatic start-stop and flow regulation, reducing the need for manual intervention.

Product advantages

For the specific working conditions of this chemical enterprise, Head Powder provides the following technical solutions:

• Sealed conveying: Fully enclosed pipeline system combined with efficient dust removal devices helps prevent leaks, with on-site dust concentrations below industry environmental standards.
• Intelligent control: Equipped with PLC and touch screen, supporting remote monitoring and fault self-diagnosis, operators can monitor the conveying status in real time.
• Low energy consumption design: Optimized pipeline layout and efficient air supply equipment are used, reducing energy consumption by about 20% compared to traditional methods.
• High adaptability: To address the characteristics of packing powder being prone to moisture absorption and wear, wear-resistant elbows and moisture-proof air source treatment modules are selected to extend equipment lifespan.

After the system was put into operation, customers reported that dust emissions had decreased by more than 90%, equipment failure rates dropped to less than once per month, annual maintenance costs saved over 150,000 yuan, and 24-hour continuous stable conveying was achieved, strongly supporting raw material supply for the backend production line.