During the production and processing of polyethylene (PE) powder, the material conveying stage often faces issues such as blockages, dust escaping, and high energy consumption, which directly affect production line efficiency and operating costs. Head Powder offers customized pneumatic conveying solutions for PE powder based on actual industry conditions, starting from material characteristics to achieve efficient, clean, and stable material flow.

Customer pain points

Under traditional conveying methods, PE powder is prone to pipeline blockages, leading to frequent shutdowns for cleaning; Open conveying generates a large amount of dust, pollutes the working environment, and poses safety hazards; High system energy consumption during operation, with high maintenance costs; PE powder with different particle sizes and moisture content requires significant differences in conveying parameters, making it difficult for general equipment to adapt.

Material characteristics

PE powder has a relatively low density (about 0.4–0.6 g/cm³), a wide particle size distribution (20–200 mesh), surfaces prone to static electricity, and friction between particles easily leads to agglomeration. At the same time, PE powder is sensitive to temperature and tends to soften and adhere to pipes at high temperatures. These characteristics require the conveying system to have low flow rates, anti-static, strong sealing, and temperature control adaptability.

Product Introduction

Head Powder's PE powder pneumatic conveying system adopts either positive pressure dense phase conveying or negative pressure dilute phase conveying modes, allowing modular design based on production line layout, material flow, and conveying distance. The system includes a feeder, conveying pipeline, separator, dust removal device, and intelligent control unit, operating in a fully enclosed manner to reduce material loss and environmental pollution. By adjusting parameters such as gas-solid ratio and flow rate, smooth conveying of PE powder of different grades is achieved.

Product advantages

To address customer pain points, the system offers the following solutions: selecting anti-static lining pipes and grounding designs to eliminate the risk of static accumulation and reduce the probability of blockages; Uses variable frequency air supply and intelligent control valves to match conveying needs in real time, effectively reducing energy consumption; The sealed structure combined with a high-efficiency pulse dust collector helps reduce dust concentration at the workplace below industry standards; Modular components facilitate disassembly and maintenance, shortening fault handling time. In addition, Head Powder can customize better conveying parameters based on customers' actual material test data, supporting long-term operational reliability.