This project is located in Longyan, Fujian. A large power plant needs to transport fly ash from the ash silo to the ash storage tank for centralized storage and subsequent comprehensive utilization. Head Powder customized a complete pneumatic conveying project for fly ash inbound storage for this client. The system uses positive pressure concentrated phase pneumatic conveying technology, helping fly ash to be efficiently and stably transported within sealed pipelines, while meeting environmental protection and energy-saving requirements.

Customer pain points

Before the project renovation, the client mainly faced the following issues:
1. Traditional mechanical conveying methods cause severe dust leakage, making it difficult to meet factory environment standards and creating high environmental protection pressure;
2. Equipment wears out quickly, frequent maintenance, and maintains high costs;
3. Conveying efficiency is greatly affected by material characteristics, making pipe blockages and bridging issues likely, which impact production continuity;
4. The original system lacks automation, relies on manual operation, is labor-intensive, and poses safety risks.

Product advantages and solutions

To address these pain points, Head Powder has designed a fully enclosed pneumatic conveying system with the following main features:
1.Dust-free transport and transformation: The system operates entirely within a sealed pipeline, combined with a high-efficiency dust collector to achieve zero dust leakage, easily meeting environmental emission standards;
2.Low energy consumption and high efficiency: Uses concentrated phase conveying technology with a high air-to-ash ratio, reducing unit energy consumption by more than 30% compared to traditional dilute-phase conveying, significantly reducing operating costs;
3.Intelligent control: Equipped with a PLC automatic control system to monitor pipeline pressure, material level, gas volume, and other parameters in real time, automatically adjust conveying rhythm, and completely eliminate the risk of pipe blockage;
4.Reliable performance: Key components use wear-resistant materials, with wear-resistant liners added at the pipe bends. The system is designed for a lifespan of over 10 years, reducing downtime and maintenance time.