In the conveying process of ammonium sulfate powder at a fertilizer production enterprise in Yichang, Hubei, Head Powder designed and implemented a positive pressure pneumatic conveying system for it. This system mainly handles the sealed conveying of ammonium sulfate powder from the drying section to the packaging section, covering about 80 meters and having a conveying capacity of 5 tons per hour.

Customer pain points

The company's original conveying method was manual carts combined with simple elevators, which had the following prominent issues: First, ammonium sulfate powder easily absorbed moisture and caking, causing the hoist hopper to become blocked and frequent shutdowns; Second, open handling causes dust to spread in the workshop, which not only affects the working environment but also increases employee health risks; Third, manual transfer efficiency is low and cannot meet the growing production demand; Fourth, during transportation, materials are exposed to moisture, causing some product quality to decline.

Product advantages

To address these pain points, Head Powder's positive pressure pneumatic conveying system has been optimized from multiple dimensions: using fully sealed pipelines for delivery to prevent dust leakage and moisture contamination; The system is equipped with automatic anti-blocking and clearing devices to reduce manual intervention and downtime losses; Through centralized PLC control, automated management of conveyor start/stop, operation parameter monitoring, and fault alarms is achieved, improving stability and production efficiency. After the complete system was put into operation, workshop dust concentration dropped by more than 90%, equipment operational reliability improved, and single-shift conveying capacity increased by more than 50%.

Product features

Below are the various functional features that the system can flexibly adapt, allowing users to select according to actual working conditions.