Head Powder designed and implemented a dedicated wear-resistant pipeline conveying system specifically for the conveying conditions of soda ash powder in Xiaogan, Hubei. The project centers on solving the severe wear caused by soda ash powder on pipelines, achieving continuous operation through material selection and structural optimization.

Case Summary

A certain company's soda ash powder conveyor line has long faced issues of rapid pipeline wear and frequent maintenance. After undertaking this project, Head Powder conducted a comprehensive evaluation of on-site working conditions, powder characteristics, and conveying parameters, ultimately selecting a high-wear-resistant composite piping system that significantly extended the equipment's service life.

Customer pain points

Soda ash powder has high hardness and sharp particles, causing strong abrasion on the inner walls of pipelines during pneumatic conveying. Ordinary carbon steel pipes only operate for 3-6 months before perforating and leaking, resulting in high costs for downtime and maintenance; At the same time, the inner wall of the pipeline wears down and forms a rough surface, further increasing the risk of material accumulation and blockage, which affects production efficiency.

Product Advantages (Solutions)

The wear-resistant piping system provided by Head Powder uses ceramic liner composite pipe technology, with the lining hardness reaching Mohs grade 9, offering wear resistance more than ten times better than ordinary steel. Sealing flange designs are used at pipe connections, effectively preventing dust leakage. At the same time, the system optimizes the elbow angle and straight pipe section layout to address soda ash's moisture-absorbing nature, reducing material accumulation and facilitating smooth conveying. The overall solution extends pipeline lifespan to over 3 years and reduces maintenance costs by 80%.