In a lithium powder production project in Laiwu, Shandong, the company faced severe dust emissions during handling and feeding, which not only affected the production environment but also caused raw material waste and health risks for employees. Traditional conveying methods struggle to meet the dual requirements of environmental protection and efficiency, and there is an urgent need for an automated conveying solution that can effectively improve dust problems.

Customer pain points

Lithium powder has fine particle size and light density, making it easy to generate dust during manual or mechanical transport, leading to excessive dust concentration in workshops, high equipment maintenance frequency, and material loss rates exceeding 5%. At the same time, existing systems cannot achieve fully enclosed conveying, and cleaning costs are rising year by year. Companies urgently need a dust-free, energy-saving, and easy-to-maintain conveying system to optimize traditional process solutions.

Product advantages and solutions

Head Powder customized a dust-free and dust-free pneumatic conveying system for this project, tailored to the characteristics of lithium powder. The system uses fully enclosed pipelines for positive pressure conveying, allowing materials to flow at high speed in a sealed environment and preventing dust leakage from the source. Core components are equipped with high-efficiency filtration devices, with emission concentrations lower than national standards. At the same time, an integrated automatic control system enables remote start-stop, flow regulation, and fault alarms, reducing manual intervention. After the project was put into operation, workshop dust concentration dropped by over 95%, material loss dropped below 0.5%, equipment maintenance intervals were extended threefold, helping customers achieve clean and intelligent production.