During the production and transportation of powdered materials, kaolin companies often face issues such as severe material dust, frequent pipeline blockages, rapid equipment wear, and high energy consumption. Traditional conveying methods not only affect the workshop environment but also make it difficult to achieve continuous and stable automated operations, increase labor maintenance costs, and limit capacity improvement.

Material characteristics

Kaolin is a finely powdered non-metallic mineral material with fine particles (common particle size 2~10μm), density about 2.5~2.6g/cm³, characterized by strong hygroscopicity, easy agglomeration, poor fluidity, and typical abrasive properties for metals. If the conveying design is improper, conditions such as wall adhesion, bridging, and blockage are very likely to occur, placing high demands on the system's sealing and wear resistance.

Product Introduction

Head Powder offers customized kaolin pneumatic conveying solutions, developing and producing suitable positive/negative pressure, rare/dense phase pneumatic conveying systems tailored to the special properties of kaolin materials. The system adopts a modular design and can be customized non-standard according to customer site conditions (conveying distance, lifting height, conveying capacity, space layout, etc.), achieving sealed, efficient, and automated conveying from the raw material silo to the terminal equipment.

Product advantages

To address customer pain points, the Head Powder Kaolin Pneumatic Conveying System offers the following solutions:

• Fully enclosed pipeline conveying prevents dust leakage from the source, improves the working environment, and meets environmental protection requirements.
• Anti-clogging design: Uses fluidized boosting, pulse clearing, and reducer elbow technologies to reduce kaolin retention and bridging within pipelines.
• Wear-resistant materials and processes: Pipelines and elbows are lined with wear-resistant alloys or ceramics, significantly extending equipment lifespan and reducing maintenance frequency.
• Intelligent control for energy saving: equipped with variable frequency fans, pressure and level sensors, enabling on-demand air supply and automatic adjustment, reducing overall energy consumption by 15%~30%.
• Customized solutions: offering multiple technical routes such as rare phase, dense phase, and pneumatic boosting to match different production capacities and site conditions.

The Head powder kaolin pneumatic conveying system has been operating normally in multiple mineral processing enterprises, improving feeding efficiency and reducing overall operating costs.