During the production and use of organic pigments, traditional manual or mechanical transport methods often face issues such as dust accumulation, high material loss, frequent pipe blockages, and difficult cleaning. This not only leads to a deteriorating production environment and threatens operator health, but also increases equipment maintenance costs and downtime. Especially for ultra-fine pigment powders that easily agglomerate, achieving safe, efficient, and low-loss conveying has become an urgent problem for the industry.

Material characteristics: Combining precision and sensitivity

Organic pigments are usually ultrafine powders with small particle sizes (mostly 1-100 microns), low density, and are prone to generating static electricity and causing dust. Some pigments are hygroscopic, and when damp, they tend to clump easily; There are also varieties classified as flammable and explosive dust, which impose strict requirements on the sealing, explosion-proof rating, and temperature control of the conveying system. Additionally, pigments are sensitive to shear; excessive impact may disrupt crystal shapes and affect hue stability.

Product Introduction: Customized pneumatic conveying system

Head Powder offers a one-stop pneumatic conveying system from design to equipment integration, tailored to the special properties of organic pigments. The system uses either positive pressure dense phase or negative pressure dilute phase conveying methods, customizing pipeline layout, sending tank selection, and gas source configuration based on material flowability, particle size distribution, and production cycles. All components that come into contact with materials are made of stainless steel or wear-resistant coatings, with smooth inner surfaces to prevent material residue and cross-contamination. The control unit supports PLC automated operation, allowing real-time monitoring of conveying pressure, flow, and material level, which helps ensure process stability.

Product Advantages: Directly addressing pain points and improving efficiency

Head Powder's organic pigment pneumatic conveying solution fundamentally solves the pain points of traditional conveying:
-Dust-free, sealed, and transported without dust: Fully enclosed pipeline system to fully prevent dust leakage, improve workshop environment, and reduce material loss.
-Anti-blockage and anti-arching design: Uses pulse air knives, fluidized plates, or mechanical vibration assistance to effectively address pigment aggregation and wall attachment, ensuring smooth conveying.
-Intelligent control is relatively accurate: The weighing sensor is linked with the variable frequency fan to achieve automatic batching and conveying at multiple batches and target points, reducing manual intervention and improving batch consistency.
-Safety and explosion-proof systems: The system is equipped with explosion vents, inert gas protection, grounding anti-static measures, and other safety measures to meet dust explosion-proof zone requirements and contribute to production safety.