Metering and batching systems

Small material batching system

Introduction:

Poor batching accuracy, unstable micro-addition, and frequent debugging affecting production efficiency are common challenges faced by many enterprises in the small material batching process. Head Powder's small material batching system is specially designed for high-precision micro-ingredient scenarios. Through modular customization and intelligent control, it helps users stably achieve weighing accuracy at the ten-thousandth level, reducing manual intervention and improving the stability of

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Poor batching accuracy, unstable micro-addition, and frequent debugging affecting production efficiency are common challenges faced by many enterprises in the small material batching process. Head Powder's small material batching system is specially designed for high-precision micro-ingredient scenarios. Through modular customization and intelligent control, it helps users stably achieve weighing accuracy at the ten-thousandth level, reducing manual intervention and improving the stability of continuous production line operation.

Product description

The Head powder and small material batching system is an automated device developed to meet the needs of micro-quantities, multi-variety, and high-precision batching, and can be widely applied in industries such as food, chemical, pharmaceutical, and new energy. The system supports full-process integration from material storage, conveying, weighing to mixing, and adopts a modular design that allows flexible customization according to production line site and process requirements.

Product features

  • High-precision weighing: Uses high-resolution sensors and dynamic compensation algorithms, ensuring stable microdosing and high repeatability.

  • Modular structure: Each unit is independently designed and can be flexibly combined according to material types, batch quantities, and factory space.

  • Intelligent control: Paired with a touch screen and PLC control system, it supports recipe management, data recording, and abnormality alarms.

  • Strong applicability: Can handle various forms of materials such as powder, granular, and flake forms, meeting the process requirements of different industries.

Price Description

The small material batching system is a customized product. The specific price should be comprehensively evaluated based on material characteristics, weighing range, batching quantity, degree of automation, and site conditions. Head Powder offers one-on-one solution quotes. Please contact us for detailed configuration lists and budgets.

Service commitment

  • We provide full-process technical support from requirement communication, solution design, manufacturing to installation and commissioning.

  • Before leaving the factory, the equipment undergoes multiple rounds of precision calibration and integrated machine tuning, which helps deliver quality.

  • Provides operational training and after-sales service, responding to customer needs 24×7.

  • Key components use mature brands, with ample spare parts supply to reduce later operation and maintenance costs.

Specifications

ProjectParameters
Weighing range10g – 50kg (customizable)
Weighing accuracy±0.1% – ±0.5% (depending on material characteristics)
Types of materialsSupports up to 32 types (expandable)
Control methodsPLC + touchscreen, supports Ethernet communication

Frequently Asked Questions about Model Selection

The most frequently asked questions before placing an order. If you can't find the answer, you can leave a message or consult online.

Material name and characteristics (particle size, bulk density, moisture content, whether fragile, worn, and moisture-absorbent), conveying volume, conveying distance (horizontal/vertical), number of start and end points, and whether there are explosion-proof or cleanliness requirements on site. The more complete the information, the closer the quote is to the final version.
Yes, you can. The company has established a comprehensive pneumatic conveying testing center, supporting preliminary testing of materials and issuing measured data (air consumption, wind speed, wear, and crushing rate), which then determines the model and system configuration.
Transmission equipment and pipeline fittings are self-produced, with self-developed automation control cabinets. Solution design, manufacturing, electrical control, installation, and commissioning are all integrated, with no subcontracting and a clear responsibility interface.

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Specify materials and operating conditions; engineers calculate selection parameters and provide configuration lists; Drawings and technical documentation for this model can also be requested directly.

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