Pneumatic material conveying system

Mixiang exerted his strength to transmit the energy

Introduction:

Faced with challenges such as frequent pipe blockages, high energy consumption, dust leakage, and severe equipment wear during powder material transportation, have you been searching for a truly stable, energy-saving, and low-maintenance solution? Head Powder provides you with a dense phase pneumatic conveying system that achieves sealed material transport using low airflow and high material-to-air ratio, effectively preventing pipeline blockages and dust leakage, while also reducing energy co

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Faced with challenges such as frequent pipe blockages, high energy consumption, dust leakage, and severe equipment wear during powder material transportation, have you been searching for a truly stable, energy-saving, and low-maintenance solution? Head Powder provides you with a dense phase pneumatic conveying system that achieves sealed material transport using low airflow and high material-to-air ratio, effectively preventing pipeline blockages and dust leakage, while also reducing energy consumption and equipment loss, making your production process smoother and more economical.

Product description

The dense phase pneumatic conveying system is Head Powder's customized conveying solution for powdered and granular materials. Compressed air is used as the power source, and materials are pushed at low speed through pipelines in the form of "plug flow" or "pulse" through airflow higher than the initial fluidization speed, featuring long conveying distances, high automation, and excellent sealing performance. It is suitable for various powder materials such as cement, lime powder, fly ash, flour, and plastic powder, and is widely used in industries such as building materials, chemicals, food, and metallurgy.

Product features

  • Low-speed conveying:Using the dense phase conveying principle, the air velocity is much lower than that of dilute-phase conveying, effectively reducing pipeline wear and material breakage, especially suitable for fragile or abrasive materials.

  • Energy saving and high efficiency:High material-to-gas ratio (can reach over 30:1), reducing energy consumption per unit conveyed volume and controlling operating costs.

  • Fully enclosed operation:The system has no leakage points, preventing dust from escaping, and meeting environmental protection and workshop cleanliness requirements.

  • Intelligent Control:Supports PLC automatic control, enabling remote start-stop, pressure monitoring, pipe blockage alarms, and automatic blockage clearance, reducing manual intervention.

Product prices

The Head powder dense-phase pneumatic conveying system is a customized product, and its price is influenced by factors such as the characteristics of the material being conveyed, conveying distance, conveying volume, on-site working conditions, and degree of automation. We do not offer fixed quotations, but instead design one-on-one solutions and provide more accurate calculations based on your specific needs. Welcome to contact Head Powder for exclusive customized quotes.

Service commitment

  • Free technical consultation and material testing are provided before sales to help determine optimal conveying parameters.

  • Customized system design solutions are provided based on site conditions and production demands.

  • Strict debugging before equipment leaves the factory helps meet performance standards; We provide professional installation guidance and commissioning services.

  • During the warranty period, free repairs or replacement of non-human-damaged parts are provided, along with long-term technical support.

  • 7× 24-hour service hotline, responding quickly to maintenance needs.

Specifications

ProjectParameter range
Conveying capacity0.5~100 t/h (customizable)
Work pressure0.2~0.6 MPa
Types of air sourcesCompressed air (oil-free or lightly oiled)
Conveying distanceHorizontal ≤ 500 m, vertical ≤ 80 m

Frequently Asked Questions about Model Selection

The most frequently asked questions before placing an order. If you can't find the answer, you can leave a message or consult online.

Material name and characteristics (particle size, bulk density, moisture content, whether fragile, worn, and moisture-absorbent), conveying volume, conveying distance (horizontal/vertical), number of start and end points, and whether there are explosion-proof or cleanliness requirements on site. The more complete the information, the closer the quote is to the final version.
Yes, you can. The company has established a comprehensive pneumatic conveying testing center, supporting preliminary testing of materials and issuing measured data (air consumption, wind speed, wear, and crushing rate), which then determines the model and system configuration.
Transmission equipment and pipeline fittings are self-produced, with self-developed automation control cabinets. Solution design, manufacturing, electrical control, installation, and commissioning are all integrated, with no subcontracting and a clear responsibility interface.

Get technical solutions and quotes for this model

Specify materials and operating conditions; engineers calculate selection parameters and provide configuration lists; Drawings and technical documentation for this model can also be requested directly.

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